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Durable High-Precision Connector Terminal Made with Brass Stamping Parts for Automotive, Electrical, LED, and Industrial Applications

Durable High-Precision Connector Terminal Made with Brass Stamping Parts for Automotive, Electrical, LED, and Industrial Applications

Ausführliche Information
Produktname:
Anschlussterminal
Material:
Messing, Kupfer, Edelstahl, Aluminium oder kundenspezifische Legierung
Verfahren:
Messingstanzen, Tiefziehen, mehrstufiges Umformen, Präzisionsstanzen
Schimmelpilztyp:
Progressive Matrize, Multi-Cavity-Matrize, Tiefziehmatrize
Oberflächenbeschaffenheit:
Poliert, galvanisiert, beschichtet, nitriert oder mit kundenspezifischer Oberfläche
Abmessungen:
Anpassbar nach Zeichnung oder Muster
Anpassung:
OEM/ODM, Multi-Cavity-, Multi-Stage- und komplexe Geometrieunterstützung
Anwendungen:
Automobilklemmen, elektrische Steckverbinder, LED-Komponenten, industrielle Messingteile
Beschreibung des Produkts

Durable High-Precision Connector Terminal Made with Brass Stamping Parts for Automotive, Electrical, LED, and Industrial Applications

Product Description:

Our Durable High-Precision Connector Terminal stands as a pinnacle of reliability and precision in electrical connectivity, meticulously engineered to deliver uncompromising long-lasting performance, seamless high-speed production scalability, and laser-sharp dimensional accuracy that exceeds industry standards. Crafted through state-of-the-art brass stamping technology—integrating progressive die stamping, fine-blanking, and micro-finishing processes—this connector terminal emerges as an indispensable component for critical applications across automotive terminals (including engine control units, wiring harnesses, and battery management systems), high-performance electrical connectors (used in industrial automation, consumer electronics, and telecommunications equipment), heat-resistant LED components (such as automotive lighting modules, smart lighting fixtures, and display backlights), and heavy-duty industrial assemblies (ranging from robotic arm junctions to power distribution cabinets).
Engineered specifically for the rigors of multi-stage precision stamping, our connector terminals boast a optimized structural design that balances mechanical strength with manufacturing efficiency. With tight tolerance control down to ±0.005mm on key mating surfaces, they enable uninterrupted high-speed production lines—supporting throughput rates of up to 300 parts per minute—while ensuring consistent fit and function across every unit. Each component is forged from premium-grade, lead-free brass (C36000, C26000, or C11000) or custom-formulated copper-based alloys (tailored to application-specific needs such as enhanced thermal conductivity, wear resistance, or high-temperature stability), endowing the terminals with exceptional durability (withstanding 10,000+ mating cycles without performance degradation), robust corrosion resistance (passing 1,000+ hours of salt-spray testing per ASTM B117 standards), and superior electrical conductivity (ensuring low contact resistance—≤5mΩ—and stable current transmission with minimal signal loss, even in high-vibration environments).
Beyond core performance, the connector terminals feature refined surface treatments—including tin plating, gold plating, or nickel plating options—that enhance conductivity, prevent oxidation, and improve solderability, while deburred edges and smooth contact interfaces eliminate assembly friction and reduce wear on mating components. Their modular design accommodates flexible customization, with adjustable pin lengths, terminal pitches, and mounting configurations to suit both standard and bespoke requirements—from miniaturized consumer electronics to rugged industrial machinery. Compliant with global industry standards (ISO/TS 16949 for automotive, IPC-A-620 for electrical assemblies, and RoHS/REACH for environmental safety), these connector terminals deliver consistent, long-lasting performance in extreme conditions—ranging from -40°C to 125°C operating temperatures—making them the trusted choice for engineers and manufacturers seeking reliability, precision, and scalability in their electrical systems.
Whether deployed in the harsh underhood environment of automobiles, the high-frequency data transmission of telecommunications equipment, or the continuous operation of industrial automation lines, our Durable High-Precision Connector Terminal combines advanced stamping technology, premium materials, and rigorous quality control to redefine excellence in electrical connectivity—empowering your products with the performance and durability to stand out in competitive markets.
Durable High-Precision Connector Terminal Made with Brass Stamping Parts for Automotive, Electrical, LED, and Industrial Applications 0

Features:

  • High Precision Manufacturing: Tight tolerance control and multi-stage forming for complex components

  • Durable Construction: Premium brass material and advanced stamping techniques ensure long tool life

  • Customizable Design: OEM and ODM services available, including multi-cavity and multi-stage dies

  • Wide Applications: Automotive, electrical, LED, and industrial metal assemblies

  • Efficient Production: Supports high-speed stamping presses while maintaining consistent quality

 

Technical Parameters:

Attribute Description
Product Type Connector Terminal
Material Brass, Copper, Stainless Steel, Aluminum, Custom Alloys
Process Brass Stamping, Deep Drawing, Multi-Stage Forming, Precision Stamping
Mold Type Deep Drawing Die, Progressive Die, Multi-Cavity Die
Tolerance ±0.01 mm (customizable)
Surface Finish Polished, Electroplated, Coated, Nitrided, Custom Finish
Hardness HRC 45–60 (depending on material)
Dimensions Customizable per drawing or sample
Design Software AutoCAD, SolidWorks, UG, Pro-E
Press Compatibility 50–3000 tons
Lead Time 10–25 days (depending on complexity)
Certification ISO9001, IATF16949, ROHS
Customization OEM/ODM, Multi-cavity, Multi-stage, Complex Geometry Support

Applications:

  • Automotive Terminals & Connectors – High-precision components for vehicles

  • Electrical Components & Contacts – Reliable parts for electronic devices

  • LED Brackets & Housings – Precision stamped brass components

  • Industrial Metal Assemblies – Multi-stage forming for machinery and hardware

 

Customization:

  • Multi-stage and multi-cavity dies to optimize production efficiency

  • Complex geometries with tight tolerances for precise components

  • Material and surface finish selection tailored to application requirements

  • OEM and ODM design based on drawings, 3D models, or samples

 

Support and Services:

  • Technical consultation for mold design, materials, and stamping process optimization

  • Prototyping and sample validation before mass production

  • Installation guidance and operator training

  • Maintenance, repair, and refurbishment support

  • Global shipping with secure packaging and tracking

Packing and Shipping:

  • Secure packaging with wooden crates, foam protection, or customized solutions

  • Logistics via air, sea, or express delivery

  • Worldwide shipping with on-time delivery

  • Careful handling to prevent damage during transit

 

FAQ:

Q1: What materials are available for connector terminals?
A: We offer brass, copper, stainless steel, aluminum, and custom alloys based on your application needs.

Q2: Can you produce connector terminals with tight tolerances and complex shapes?
A: Yes, our multi-stage and multi-cavity stamping dies ensure precise forming of complex geometries with high repeatability and tight tolerances.

Q3: Do you provide custom design services?
A: Absolutely. We provide OEM and ODM services, designing terminals based on your drawings, 3D models, or samples.

Q4: What is the typical lead time for manufacturing connector terminals?
A: Lead time depends on complexity, generally 10–25 days for standard or customized components.

Q5: Can you produce small batches or prototypes?
A: Yes, we support small-batch production and prototyping to validate designs before full-scale manufacturing.

produits
PRODUKTDETAILS
Durable High-Precision Connector Terminal Made with Brass Stamping Parts for Automotive, Electrical, LED, and Industrial Applications
Ausführliche Information
Produktname:
Anschlussterminal
Material:
Messing, Kupfer, Edelstahl, Aluminium oder kundenspezifische Legierung
Verfahren:
Messingstanzen, Tiefziehen, mehrstufiges Umformen, Präzisionsstanzen
Schimmelpilztyp:
Progressive Matrize, Multi-Cavity-Matrize, Tiefziehmatrize
Oberflächenbeschaffenheit:
Poliert, galvanisiert, beschichtet, nitriert oder mit kundenspezifischer Oberfläche
Abmessungen:
Anpassbar nach Zeichnung oder Muster
Anpassung:
OEM/ODM, Multi-Cavity-, Multi-Stage- und komplexe Geometrieunterstützung
Anwendungen:
Automobilklemmen, elektrische Steckverbinder, LED-Komponenten, industrielle Messingteile
Beschreibung des Produkts

Durable High-Precision Connector Terminal Made with Brass Stamping Parts for Automotive, Electrical, LED, and Industrial Applications

Product Description:

Our Durable High-Precision Connector Terminal stands as a pinnacle of reliability and precision in electrical connectivity, meticulously engineered to deliver uncompromising long-lasting performance, seamless high-speed production scalability, and laser-sharp dimensional accuracy that exceeds industry standards. Crafted through state-of-the-art brass stamping technology—integrating progressive die stamping, fine-blanking, and micro-finishing processes—this connector terminal emerges as an indispensable component for critical applications across automotive terminals (including engine control units, wiring harnesses, and battery management systems), high-performance electrical connectors (used in industrial automation, consumer electronics, and telecommunications equipment), heat-resistant LED components (such as automotive lighting modules, smart lighting fixtures, and display backlights), and heavy-duty industrial assemblies (ranging from robotic arm junctions to power distribution cabinets).
Engineered specifically for the rigors of multi-stage precision stamping, our connector terminals boast a optimized structural design that balances mechanical strength with manufacturing efficiency. With tight tolerance control down to ±0.005mm on key mating surfaces, they enable uninterrupted high-speed production lines—supporting throughput rates of up to 300 parts per minute—while ensuring consistent fit and function across every unit. Each component is forged from premium-grade, lead-free brass (C36000, C26000, or C11000) or custom-formulated copper-based alloys (tailored to application-specific needs such as enhanced thermal conductivity, wear resistance, or high-temperature stability), endowing the terminals with exceptional durability (withstanding 10,000+ mating cycles without performance degradation), robust corrosion resistance (passing 1,000+ hours of salt-spray testing per ASTM B117 standards), and superior electrical conductivity (ensuring low contact resistance—≤5mΩ—and stable current transmission with minimal signal loss, even in high-vibration environments).
Beyond core performance, the connector terminals feature refined surface treatments—including tin plating, gold plating, or nickel plating options—that enhance conductivity, prevent oxidation, and improve solderability, while deburred edges and smooth contact interfaces eliminate assembly friction and reduce wear on mating components. Their modular design accommodates flexible customization, with adjustable pin lengths, terminal pitches, and mounting configurations to suit both standard and bespoke requirements—from miniaturized consumer electronics to rugged industrial machinery. Compliant with global industry standards (ISO/TS 16949 for automotive, IPC-A-620 for electrical assemblies, and RoHS/REACH for environmental safety), these connector terminals deliver consistent, long-lasting performance in extreme conditions—ranging from -40°C to 125°C operating temperatures—making them the trusted choice for engineers and manufacturers seeking reliability, precision, and scalability in their electrical systems.
Whether deployed in the harsh underhood environment of automobiles, the high-frequency data transmission of telecommunications equipment, or the continuous operation of industrial automation lines, our Durable High-Precision Connector Terminal combines advanced stamping technology, premium materials, and rigorous quality control to redefine excellence in electrical connectivity—empowering your products with the performance and durability to stand out in competitive markets.
Durable High-Precision Connector Terminal Made with Brass Stamping Parts for Automotive, Electrical, LED, and Industrial Applications 0

Features:

  • High Precision Manufacturing: Tight tolerance control and multi-stage forming for complex components

  • Durable Construction: Premium brass material and advanced stamping techniques ensure long tool life

  • Customizable Design: OEM and ODM services available, including multi-cavity and multi-stage dies

  • Wide Applications: Automotive, electrical, LED, and industrial metal assemblies

  • Efficient Production: Supports high-speed stamping presses while maintaining consistent quality

 

Technical Parameters:

Attribute Description
Product Type Connector Terminal
Material Brass, Copper, Stainless Steel, Aluminum, Custom Alloys
Process Brass Stamping, Deep Drawing, Multi-Stage Forming, Precision Stamping
Mold Type Deep Drawing Die, Progressive Die, Multi-Cavity Die
Tolerance ±0.01 mm (customizable)
Surface Finish Polished, Electroplated, Coated, Nitrided, Custom Finish
Hardness HRC 45–60 (depending on material)
Dimensions Customizable per drawing or sample
Design Software AutoCAD, SolidWorks, UG, Pro-E
Press Compatibility 50–3000 tons
Lead Time 10–25 days (depending on complexity)
Certification ISO9001, IATF16949, ROHS
Customization OEM/ODM, Multi-cavity, Multi-stage, Complex Geometry Support

Applications:

  • Automotive Terminals & Connectors – High-precision components for vehicles

  • Electrical Components & Contacts – Reliable parts for electronic devices

  • LED Brackets & Housings – Precision stamped brass components

  • Industrial Metal Assemblies – Multi-stage forming for machinery and hardware

 

Customization:

  • Multi-stage and multi-cavity dies to optimize production efficiency

  • Complex geometries with tight tolerances for precise components

  • Material and surface finish selection tailored to application requirements

  • OEM and ODM design based on drawings, 3D models, or samples

 

Support and Services:

  • Technical consultation for mold design, materials, and stamping process optimization

  • Prototyping and sample validation before mass production

  • Installation guidance and operator training

  • Maintenance, repair, and refurbishment support

  • Global shipping with secure packaging and tracking

Packing and Shipping:

  • Secure packaging with wooden crates, foam protection, or customized solutions

  • Logistics via air, sea, or express delivery

  • Worldwide shipping with on-time delivery

  • Careful handling to prevent damage during transit

 

FAQ:

Q1: What materials are available for connector terminals?
A: We offer brass, copper, stainless steel, aluminum, and custom alloys based on your application needs.

Q2: Can you produce connector terminals with tight tolerances and complex shapes?
A: Yes, our multi-stage and multi-cavity stamping dies ensure precise forming of complex geometries with high repeatability and tight tolerances.

Q3: Do you provide custom design services?
A: Absolutely. We provide OEM and ODM services, designing terminals based on your drawings, 3D models, or samples.

Q4: What is the typical lead time for manufacturing connector terminals?
A: Lead time depends on complexity, generally 10–25 days for standard or customized components.

Q5: Can you produce small batches or prototypes?
A: Yes, we support small-batch production and prototyping to validate designs before full-scale manufacturing.

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